Simulation Configurations
Configure your supply simulation to match your business rules, safety stock policies, and planning requirements.Configuration Overview
Supply simulation uses multiple configuration sources:| Configuration | Purpose |
|---|---|
| Safety Stock | Minimum inventory levels |
| Lead Times | Transit and production times |
| Fulfillment Mapping | Which warehouses serve which channels |
| Supplier Capabilities | What suppliers can provide |
Safety Stock Configuration
What is Safety Stock?
Safety stock is buffer inventory to protect against:- Demand variability
- Supply delays
- Forecast errors
Setting Safety Stock
Configure at the SKU/warehouse level:Safety Stock Methods
| Method | Description | Best For |
|---|---|---|
| Fixed Quantity | Specific unit count | Stable demand |
| Days of Cover | X days of average demand | Variable demand |
| Percentage | % of forecast period demand | Seasonal products |
Example Configuration
| SKU | Warehouse | Method | Value |
|---|---|---|---|
| SKU-001 | Main | Days of Cover | 14 days |
| SKU-002 | Main | Fixed | 500 units |
| SKU-003 | Regional | Percentage | 20% |
Lead Time Configuration
Types of Lead Times
| Type | Description |
|---|---|
| Supplier Lead Time | Time from order to receipt |
| Transit Lead Time | Shipping time between locations |
| Production Lead Time | Manufacturing time |
Configuring Lead Times
Supplier Lead Times
Set at the supplier capability level:- Go to Inventory → Suppliers
- Select supplier
- View/edit capabilities
- Set lead time per SKU
Warehouse Lead Times
Configure transit times between warehouses:- Go to Inventory → Warehouses
- Access Lead Times
- Set matrix of warehouse-to-warehouse times
Fulfillment Mapping
What is Fulfillment Mapping?
Defines which warehouses fulfill demand from which channels:Configuring Fulfillment
Multiple Fulfillment Options
A channel can be fulfilled by multiple warehouses:| Channel | Primary | Secondary |
|---|---|---|
| Website US | East DC | West DC |
| Website CA | Canada DC | East DC |
Supplier Configuration
Supplier Capabilities
Configure what each supplier can provide:| Setting | Description |
|---|---|
| SKUs | Which products they supply |
| Lead Time | Days to receive |
| Cost | Unit cost |
| MOQ | Minimum order quantity |
| Capacity | Maximum order quantity |
Setting Capabilities
Simulation Parameters
Time Horizon
Configure how far into the future to simulate:| Setting | Typical Value | Use Case |
|---|---|---|
| Short | 30 days | Tactical planning |
| Medium | 90 days | Standard planning |
| Long | 180+ days | Strategic planning |
Demand Source
Which forecast to use:| Option | Description |
|---|---|
| Selected Model | Currently active forecast model |
| Specific Model | Choose a particular model |
| Manual Override | Use custom forecast data |
Overstock Configuration
What is Overstock?
Overstock threshold defines when inventory is excessive:- Ties up capital
- Risk of obsolescence
- Storage costs
Setting Overstock Thresholds
Configure overstock alerts:| Method | Description |
|---|---|
| Days of Cover | Alert if > X days inventory |
| Multiple of Target | Alert if > X times safety stock |
Configuration Best Practices
Start Conservative
Start Conservative
Begin with higher safety stocks:
- Learn demand patterns
- Understand variability
- Reduce gradually
Segment by Risk
Segment by Risk
Different settings for different products:
- Critical items: higher safety stock
- Long lead time: higher buffer
- Stable demand: lower buffer
Review Regularly
Review Regularly
Update configurations as business changes:
- New suppliers
- Changed lead times
- Demand pattern shifts
Document Decisions
Document Decisions
Keep records of why settings were chosen:
- Helps future adjustments
- Enables learning
Configuration Impact
How Settings Affect Results
| Configuration | Simulation Impact |
|---|---|
| Higher Safety Stock | Earlier reorder, more inventory |
| Longer Lead Times | Earlier order dates |
| More Fulfillment Options | Flexible sourcing recommendations |
| Lower MOQ | Smaller, more frequent orders |
Testing Configuration Changes
Before applying configuration changes:- Run simulation with current settings
- Note baseline results
- Run with new settings
- Compare differences
- Validate makes sense
Troubleshooting
Orders Recommended Too Late
Possible causes:- Lead times not configured
- Safety stock too low
- Missing supplier capabilities
- Verify lead time configuration
- Review safety stock settings
- Check supplier setup
Too Many Recommendations
Possible causes:- Safety stock too high
- Overstock threshold too low
- Many small orders (low MOQ)
- Review safety stock levels
- Adjust overstock thresholds
- Check MOQ settings